Full-Service Fabrication

From Raw Material to Finished Product - Full Service Fabrication

Integrated laser cutting + sheet metal bending + welding + assembly, reducing cross-plant coordination costs by 30%.

Up to ±0.1mm laser cutting precision

Max dimensions: 3m×1.5m (customizable)

Weld pass rate: 99.2% (X-ray tested)

Our Integrated Service Matrix

Laser Cutting

  • Materials: Carbon steel (0.5-12mm), Stainless steel (0.5-8mm), Aluminum (0.5-6mm)
  • Equipment: Fiber laser cutter (3000×1500mm, 6kW) with auto loading/unloading

Precision cutting, tolerance up to ±0.1 mm for thin sheets

Sheet Metal Bending

  • Capability: ±0.5° angle tolerance, max pressure 300 tons
  • Special process: CNC bending + manual fine-tuning dual mode

AI-assisted bending path simulation with 95% first-piece accuracy

Welding

  • Types: TIG/MIG/laser welding/spot welding
  • Key control: Distortion <0.3mm/m (with optimized fixtures)

Pre-deformation compensation algorithm + local heat treatment

Assembly

  • Scope: Mechanical fastening, adhesive bonding, riveting, threaded assembly
  • Quality control: Torque testing + full functional test records

Integrated welding & assembly line (cycle time reduced by 48 hours)

Single-Factory Production

Eliminates tolerance accumulation caused by cross-plant collaboration

Shared Engineering Files

BOM, drawings and process cards synchronized via cloud

48-Hour DFM Report

Complete design for manufacturing analysis within 48 hours

Industry Solutions

Industrial Equipment

Challenge:

Excessive distortion in large frame welding

Our Solution:

Pre-deformation compensation algorithm + local heat treatment

Flatness improved by 43% | Significant reduction on rework and production costs

Construction Hardware

Challenge:

Dimensional inconsistency & poor fit in welded brackets

Our Solution:

CNC machining + TIG welding with pre-deformation control

Flatness within 0.3 mm/m | Assembly fit rate improved by 37%

Industrial Hardware Connectors

Challenge:

Loose fit & weak joints in mechanical brackets

Our Solution:

Stamped stainless steel components + precision laser welding

Consistent assembly tolerance, high joint strength, and reliable performance in structural applications

Our Technical Advantages

Process Conventional Suppliers Our Enhanced Solution
Laser Cutting
Manual deburring required after cutting
Integrated laser + deburring machine (ready-to-use delivery)
Bending
Relies on operator experience
AI-simulated bending path (95% first-piece accuracy)
Welding & Assembly
Welding and assembly performed separately
Welding & assembly production line (48-hour cycle reduction)
Quality Control
Manual inspection with sampling
3D optical scanning for critical feature inspection with traceable digital records

Equipment & Certifications

Compact Fiber Laser Cutting Machine

  • Power: 1.5kW / 3kW Fiber Laser
  • Working Area: 3000mm × 1500mm

Shanghai TRUPU, Bending Machine

  • Working Pressure: 100 tons
  • Processing Length: 3200mm

Kaierda KE-500S Industrial TIG Welder

  • IGBT inverter technology, energy efficient
  • Built-in cooling fan for continuous production

Assembly & Packaging Line

  • Component assembly, protective packaging, palletizing
  • Functional testing + torque verification + packaging integrity checks

Our Certifications

ISO 9001:2015

Quality Management System

AWS D1.1

Structural Welding Certification

IATF 16949

Automotive Quality System

RoHS

Hazardous Substances Restricted

Ready to Streamline Your Fabrication Process?

Get a complete DFM report within 48 hours and start reducing your supply chain complexity today.

North American clients: Expedited 3-7 days shipping available