Plastic Parts Manufacturing Solutions
Manufacturing Facility

Plastic Parts Made Smarter -
Prototype to Production

From 1 to 1,000,000 pieces, our 3 manufacturing processes cover all your needs for medical, consumer electronics, and automotive precision plastic components.

30+ Injection Machines

5~1400 tons clamping force

Same-Day 3D Printing

Industrial SLS/FDM available

±0.05mm CNC Precision

Medical-grade PEEK/ULTEM machining

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Plastic Products Showcase

Discover our diverse range of precision-engineered plastic components across industries

Medical Device Enclosure

Self-Priming Pump Guide Rod

Industry: General Equipment

Material: ABS

Process: Injection Molding

Earbuds Charging Case

DC Submersible Pump Connector

Industry: General Equipment

Material: ABS

Process: CNC Machining

Dashboard Control Panel

Electronic Casing

Industry: Electronic Equipment

Material: PC

Process: 3D Printing

Robot End Effector

Bottom Suction Pump Nozzle

Industry: General Equipment

Material: PVC

Process: CNC Machining

Ventilation Duct

Toy Accessory

Industry: Toy

Material: PP

Process: Injection Molding

Bicycle Gear Component

Battery Protection Cover

Industry: Electronic Devices

Material: PP

Process: Injection Molding

Dental Surgical Guide

Dryer Timer Component

Industry: Home Appliances

Material: PC

Process: Injection Molding

Camera Lens Housing

Surveillance Camera Base

Industry: Security

Material: ABS

Process: Injection Molding

Fuel System Connector

Motor Frame

Industry: Electrical Machinery

Material: Nylon

Process: Injection Molding

Sensor Housing

Printer Casing

Industry: Office Automation Equipment

Material: ABS

Process: Injection Molding

Cabin Air Vent

Socket Shell

Industry: Electrical Equipment

Material: ABS

Process: Injection Molding

Drone Frame

Medical Testing Instrument Casing

Industry: Medical Instruments

Material: ABS

Process: Injection Molding

Three Manufacturing Processes Compared

Find the perfect manufacturing solution for your plastic parts

Injection Molding

Injection Molding Process
Tolerance: ±0.02mm
Optimal Batch: 5,000+ pieces
Lead Time: 3-5 weeks (with mold)
Unit Cost: $$$$ → $

Key Advantages

  • Ultra-low per-unit cost at scale
  • Complex internal structures possible
  • Consistent part quality
  • High-volume production capacity

Case Study

PP Toothbrush Handles: Production capacity: 200,000 units/day. Significant per‑unit cost savings with high‑volume injection molding.

View our 60+ material options →

3D Printing

3D Printing Process
Tolerance: ±0.1mm (SLS)
Optimal Batch: 1-100 pieces
Lead Time: 1-5 days
Unit Cost: $$ (no tooling)

Key Advantages

  • Zero tooling costs
  • Extreme geometric freedom
  • Rapid turnaround (same-day possible)
  • Design iterations without penalty

Case Study

Drone housing prototype: Delivered within 24 hours. Enables pre‑tooling design validation and costly tool‑rework.

Discuss your project with us →

CNC Machining

CNC Machining Process
Tolerance: ±0.01mm
Optimal Batch: 50-5,000 pieces
Lead Time: 1-3 weeks
Unit Cost: $$$ (no tooling)

Key Advantages

  • No mold‑cost required
  • Eliminate mold‑parting lines and burrs on functional surfaces
  • Superior dimensional consistency for engineering plastics
  • Flexible for low‑volume & prototype runs

Case Study

POM‑machined musical instrument parts: Free of mold‑parting lines and burrs. Consistent dimensions for intricate acoustic‑critical geometries.

See our CNC capabilities →

Industry-Specific Solutions

Tailored manufacturing approaches for your industry's unique challenges

Medical Device Solutions

Industry Challenges

  • Biocompatibility requirements
  • Sterilization resistance
  • Regulatory compliance
  • Complex geometries with tight tolerances

Our Solutions

  • Class 100,000 clean room production
  • Medical‑grade plastic injection molding & secondary finishing
  • Full material traceability and documentation

Success Metrics

Helped 12 medical and IVD manufacturers accelerate product clearance with our precision plastic components in 2021 alone.

Medical Device Components

Case Study: Rapid IVD Test Kit Developer

Client required high‑precision plastic cassettes for point‑of‑care testing, featuring microfluidic channels for controlled reagent flow and reliable instrument compatibility.

Challenge:

Tight micro‑channel tolerance; low‑particle cleanroom production to avoid test interference

Solution:

High‑precision clean‑room injection molding + automated optical inspection

Result:

99.8% instrument fitting pass rate, zero particle‑related customer complaints

Consumer Electronics Solutions

Industry Challenges

  • Ultra‑thin wall strength requirements
  • Premium aesthetic demands
  • Rapid product lifecycle
  • Complex assembly integration

Our Solutions

  • 0.3mm thin‑wall injection molding
  • In‑Mold Decoration (IMD) for premium finishes
  • Rapid tooling for fast market entry
  • Design for Assembly (DFA) optimization

Success Metrics

Reduced time‑to‑market for electronics clients through our rapid prototyping to production transition process.

Consumer Electronics Components

Case Study: Premium Audio Brand

Client needed lightweight yet durable headphone components with premium soft‑touch finish and precise snap‑fit assembly.

Challenge:

Complex geometry with thin walls

Solution:

PC/ABS with soft‑touch coating

Result:

32% weight reduction

Automotive Solutions

Industry Challenges

  • High temperature resistance requirements
  • Vibration and impact durability
  • PPAP/APQP compliance
  • Long‑term reliability testing

Our Solutions

  • Glass‑fiber reinforced Nylon 66 molding
  • Ultrasonic welding
  • Full PPAP documentation support
  • In‑house environmental testing

Success Metrics

Zero field failures recorded over 3‑year service life for automotive sensor housing projects.

Automotive Components

Case Study: Tier 1 Auto Supplier

Client needed high‑temperature resistant sensor housings for brake fluid reservoir with integrated sealing features.

Challenge:

50-100°Ccontinuous operation

Solution:

PBT+30%GF

Result:

Zero field failures in 3 years

Artificial Intelligence Solutions

Industry Challenges

  • High‑grade flame‑retardant & anti‑static requirements
  • Strict dimensional stability under continuous high‑temperature operation
  • Global environmental compliance (RoHS, REACH)
  • Complex geometries with tight tolerances for server housings & air duct components

Our Solutions

  • ISO 9001 certified high‑precision production
  • PC/ABS, GF‑reinforced plastic injection molding
  • Full material traceability and documentation
  • Validated flame‑retardant, thermal‑aging and compatibility testing

Success Metrics

Helped 8 AI infrastructure manufacturers qualify precision plastic housing & duct components for mass deployment in 2024 alone.

Aerospace Components

Case Study: AI Server OEM

Client needed high‑strength flame‑retardant plastic components for server housings and internal air ducts, requiring thermal stability and consistent surface quality.

Challenge:

±0.12 mm tolerance requirement for complex air‑duct structures; large housing dimensional stability under sustained high operating temperature

Solution:

GF‑reinforced polymer injection molding

Result:

100% first‑pass inspection, passed thermal cycling validation

Industrial Automation Solutions

Industry Challenges

  • 24/7 continuous operation durability
  • Chemical and lubricant resistance
  • Static dissipative requirements
  • Precision dimensional stability

Our Solutions

  • Carbon‑fiber reinforced composites
  • ESD‑safe material options
  • Self‑lubricating compounds
  • Wear‑resistant formulations

Success Metrics

Extended component service life by 72% while reducing maintenance frequency in high‑speed automation systems.

Industrial Automation Components

Case Study: Robotics Manufacturer

Client needed wear‑resistant components for high‑speed pick‑and‑place robots operating 24/7.

Challenge:

Continuous wear resistance

Solution:

CF‑PEEK composite

Result:

300% longer life

Sports Equipment Solutions

Industry Challenges

  • Impact resistance requirements
  • Weather and UV stability
  • Ergonomic design integration
  • Premium surface finish demands

Our Solutions

  • Carbon fiber reinforced polymers
  • UV‑stabilized compounds
  • Soft‑touch overmolding
  • Custom color matching

Success Metrics

Helped sports equipment manufacturers reduce product weight by 45% while increasing impact strength by 60%.

Sports Equipment Components

Case Study: Professional Cycling Equipment

Client needed lightweight, high‑strength components for professional racing bikes.

Challenge:

Strength‑to‑weight ratio

Solution:

Carbon‑PA composite

Result:

45% weight reduction

Our Equipment & Materials

State-of-the-art machinery and premium materials for exceptional results

Manufacturing Equipment

Injection Molding Machines

HAITIAN 250 Ton

Rotary‑platen multi‑color & multi‑material molding

BOLE 1300 Ton

Large‑component heavy‑duty molding

BORCHE 1100 Ton

1100 ton, automotive‑grade

TOSHIBA 230 Ton

All‑electric molding for low‑defect precision parts

3D Printing Systems

SLA | Formlabs Form 3L

Large‑format high‑precision prototype fabrication

MJF | HP MJF 5210

Uniform‑surface multi‑material mid‑volume production

EMJF | Farsoon FS321M

Cost‑efficient high‑throughput polymer serial manufacturing

SLM | Farsoon FS273M

High‑strength metal functional‑part additive manufacturing

CNC Machining Centers

MAKINO Makino-F5

Positioning accuracy: 0.005mm

Funac a-D14MiA

Positioning accuracy & repeatability: 0.006-0.002mm; <0.004mm

WELE RB-212

Positioning accuracy: ±0.005 (0.0002) full travel

QUASER MV184D

Positioning accuracy: 0.004mm

Material Library

Material Categories

Standard Plastics
ABS
PP
PS
HDPE
LDPE
PVC
Engineering Plastics
PC
Nylon 6
Nylon 66-GF30
POM
PBT
PET
TPU
Specialty Plastics
PEEK
ULTEM 1010
PPS
PPSU
Bio-PLA
PVDF

Material‑to‑Process Selection Guide

Plastic Material Injection Molding 3D Printing(MJF/SLS/SLA) CNC Machining Typical Application Notes
ABS ✅ Recommended 🟡 Limited(FDM only) ✅ Recommended Housings, enclosures, general‑purpose parts
PC Polycarbonate ✅ Recommended 🟡 Limited ✅ Recommended High‑impact, transparent structural components
POM (Delrin) ✅ Recommended ❌ Not ideal ✅ Recommended Gears, sliding wear‑resistant functional parts
PP Polypropylene ✅ Recommended ❌ Rare 🟡 Limited Flexible parts, containers, low‑cost mass‑production
Nylon / PA‑GF ✅ Recommended ✅ Recommended(MJF/SLS) 🟡 Possible Wear‑resistant, high‑strength structural parts
PEEK 🟡 High‑cost tooling ✅ Recommended(FDM/SLS) ✅ Recommended High‑temperature, medical‑grade high‑performance parts
ULTEM(PEI) 🟡 High‑cost tooling ✅ Recommended(FDM) ✅ Recommended Aerospace‑grade, high‑temperature resistant components
SLA Resin ❌ N/A ✅ Recommended(SLA) ❌ N/A High‑detail visual prototypes, cosmetic samples
✅ Suitable   🟡 Conditional / Limited   ❌ Not recommended

Design to Production Support

Comprehensive support throughout your product development journey

1

Design Optimization

  • Free 48‑hour DFM manufacturability review
  • Wall‑thickness analysis to avoid defects & warpage
  • Draft‑angle tuning for smooth mold release
  • Application‑driven material‑selection guidance
2

Prototype Validation

  • 3D printing, CNC & vacuum casting options
  • Functional‑testing support for performance validation
  • High‑accuracy dimensional inspection & metrology
  • Iterative part refinement based on test feedback
3

Mold Development

  • Advanced mold‑flow defect‑prediction simulation, preventing molding defects upfront
  • Minimized trial‑sample cycles, cutting mold‑trial time & sampling cost
  • Strategic gate‑location optimization for better part surface quality
  • High‑efficiency cooling‑system layout to speed‑up mass‑production cycle time
4

Mass Production

  • IQC/OQC data tracking, delivering consistent incoming‑to‑outgoing quality assurance
  • SPC process control, ensuring stable part‑to‑part dimensional consistency
  • Lot traceability, enabling full batch record for risk investigation
  • Just‑in‑time delivery options, supporting flexible inventory & lead‑time management

Cost Comparison Case Study

Manufacturing Method Initial Tooling Cost Unit Cost (1-50 pcs) Unit Cost (1,000 pcs) Unit Cost (10,000 pcs) Lead Time
3D Printing (SLS) $0 $42.80 $38.50 $36.20 1-3 days
CNC Machining $0 $78.60 $18.40 $16.90 1-2 weeks
Injection Molding $8,500 $170.00* $8.50 $2.30 3-5 weeks

* Includes amortized tooling cost. Highlighted cells indicate most cost-effective option at each volume range.

Ready to Transform Your Plastic Parts Production?

From prototype to production, we'll help you choose the right process, material, and approach for your unique requirements.

Urgent project? Chat with an engineer
Download material properties datasheet