Plastic Parts Made Smarter —
Prototype to Production
From 1 to 1,000,000 pieces, our 3 manufacturing processes cover all your needs for medical, consumer electronics, and automotive precision plastic components.
50+ Injection Machines
5-5000 ton clamping force
Same-Day 3D Printing
Industrial SLS/FDM available
±0.05mm CNC Precision
Medical-grade PEEK/ULTEM expertise
Plastic Products Showcase
Discover our diverse range of precision-engineered plastic components across industries
Medical Device Enclosure
Industry: Medical
Material: PEEK
Process: Injection Molding
Earbuds Charging Case
Industry: Consumer Electronics
Material: PC/ABS Blend
Process: Injection Molding
Dashboard Control Panel
Industry: Automotive
Material: PA66-GF30
Process: Injection Molding
Robot End Effector
Industry: Industrial Automation
Material: PPS-GF40
Process: CNC Machining
Ventilation Duct
Industry: Aerospace
Material: ULTEM 9085
Process: 3D Printing
Bicycle Gear Component
Industry: Sports Equipment
Material: Carbon-PA
Process: Injection Molding
Dental Surgical Guide
Industry: Medical
Material: Medical Grade Resin
Process: 3D Printing
Camera Lens Housing
Industry: Consumer Electronics
Material: LCP
Process: Micro-Molding
Fuel System Connector
Industry: Automotive
Material: PPS
Process: Injection Molding
Sensor Housing
Industry: Industrial Automation
Material: PA12
Process: SLS 3D Printing
Cabin Air Vent
Industry: Aerospace
Material: PPSU
Process: Injection Molding
Drone Frame
Industry: Consumer Electronics
Material: Carbon-PEI
Process: CNC Machining
Three Manufacturing Processes Compared
Find the perfect manufacturing solution for your plastic parts
Injection Molding
Key Advantages
- Ultra-low per-unit cost at scale
- Complex internal structures possible
- Consistent part quality
- High-volume production capacity
Case Study
Toothbrush handles (PP material) with production capacity of 200,000 units per day, reducing unit cost by 78% compared to CNC machining.
3D Printing
Key Advantages
- Zero tooling costs
- Extreme geometric freedom
- Rapid turnaround (same-day possible)
- Design iterations without penalty
Case Study
Drone housing prototype delivered in 24 hours, allowing client to validate design before committing to tooling, saving $18,000 in potential rework.
CNC Machining
Key Advantages
- Medical-grade surface finish (Ra 0.2μm)
- Ideal for hard engineering plastics
- Excellent dimensional accuracy
- No minimum order quantity
Case Study
Endoscope components machined from PEEK with Ra 0.2μm surface finish, meeting FDA requirements for medical devices with complex geometries.
Industry-Specific Solutions
Tailored manufacturing approaches for your industry's unique challenges
Medical Device Solutions
Industry Challenges
- Biocompatibility requirements
- Sterilization resistance
- Regulatory compliance (FDA, ISO 13485)
- Complex geometries with tight tolerances
Our Solutions
- ISO 13485 certified cleanroom production
- PEEK/PC injection molding with plasma treatment
- Full material traceability and documentation
- Validated sterilization compatibility testing
Success Metrics
Helped 28 medical device manufacturers achieve FDA approval with our precision plastic components in 2024 alone.
Case Study: Endoscope Manufacturer
Client needed biocompatible PEEK components with complex internal channels and optical-grade surface finish.
Challenge:
±0.03mm tolerance requirement
Solution:
CNC + specialized polishing
Result:
100% first-pass inspection
Consumer Electronics Solutions
Industry Challenges
- Ultra-thin wall strength requirements
- Premium aesthetic demands
- Rapid product lifecycle
- Complex assembly integration
Our Solutions
- 0.3mm thin-wall injection molding
- In-Mold Decoration (IMD) for premium finishes
- Rapid tooling for fast market entry
- Design for Assembly (DFA) optimization
Success Metrics
Reduced time-to-market by 37% for electronics clients through our rapid prototyping to production transition process.
Case Study: Premium Audio Brand
Client needed lightweight yet durable headphone components with premium soft-touch finish and precise snap-fit assembly.
Challenge:
Complex geometry with thin walls
Solution:
PC/ABS with soft-touch coating
Result:
42% weight reduction
Aerospace Solutions
Industry Challenges
- Extreme temperature resistance (-54°C to +180°C)
- Fire, smoke, and toxicity (FST) requirements
- AS9100D certification compliance
- Weight reduction demands
Our Solutions
- PEEK/ULTEM aerospace-grade parts
- FST-compliant material selection
- Full AS9100D documentation
- Advanced lightweighting techniques
Success Metrics
Achieved 32% weight reduction in aircraft interior components while maintaining all structural and safety requirements.
Case Study: Commercial Aircraft Manufacturer
Client needed lightweight, flame-retardant interior components that meet strict aerospace regulations.
Challenge:
FST compliance + weight reduction
Solution:
Modified PEEK blend
Result:
32% lighter than metal
Industrial Automation Solutions
Industry Challenges
- 24/7 continuous operation durability
- Chemical and lubricant resistance
- Static dissipative requirements
- Precision dimensional stability
Our Solutions
- Carbon-fiber reinforced composites
- ESD-safe material options
- Self-lubricating compounds
- Wear-resistant formulations
Success Metrics
Extended component service life by 300% while reducing maintenance frequency in high-speed automation systems.
Case Study: Robotics Manufacturer
Client needed wear-resistant components for high-speed pick-and-place robots operating 24/7.
Challenge:
Continuous wear resistance
Solution:
CF-PEEK composite
Result:
300% longer life
Sports Equipment Solutions
Industry Challenges
- Impact resistance requirements
- Weather and UV stability
- Ergonomic design integration
- Premium surface finish demands
Our Solutions
- Carbon fiber reinforced polymers
- UV-stabilized compounds
- Soft-touch overmolding
- Custom color matching
Success Metrics
Helped sports equipment manufacturers reduce product weight by 45% while increasing impact strength by 60%.
Case Study: Professional Cycling Equipment
Client needed lightweight, high-strength components for professional racing bikes.
Challenge:
Strength-to-weight ratio
Solution:
Carbon-PA composite
Result:
45% weight reduction
Automotive Solutions
Industry Challenges
- High temperature resistance requirements
- Vibration and impact durability
- PPAP/APQP compliance
- Long-term reliability testing
Our Solutions
- Glass-fiber reinforced Nylon 66 molding
- Vibration welding for assembly
- Full PPAP documentation support
- In-house environmental testing
Success Metrics
Automotive connector clients reduced per-unit costs from $18 to $2.30 by transitioning from CNC to injection molding with our support.
Case Study: Tier 1 Automotive Supplier
Client needed high-temperature resistant sensor housings for engine compartment use with integrated sealing features.
Challenge:
150°C continuous operation
Solution:
PPS with 30% glass fiber
Result:
Zero field failures in 5 years
Our Equipment & Materials
State-of-the-art machinery and premium materials for exceptional results
Manufacturing Equipment
Injection Molding Machines
Sumitomo SE180EV
Electric, 40% energy savings
Fanuc S2000i
5000 ton, automotive-grade
Arburg Allrounder
Multi-component molding
Engel Victory
Micro-precision molding
3D Printing Systems
HP MJF 5210
Full-color multi-material
Stratasys Fortus 450mc
Medical-grade ABS
EOS P396
Industrial SLS system
Formlabs Form 3L
Large-format SLA
CNC Machining Centers
Haas VF-2SS
Super-speed vertical mill
DMG MORI NTX 2000
5-axis precision machining
Mazak INTEGREX i-200
Multi-tasking machine
Okuma GENOS M460V-5AX
Medical-grade finishing
Material Library
Material Categories
Standard Plastics
Engineering Plastics
Specialty Plastics
Material Property Comparison
Design to Production Support
Comprehensive support throughout your product development journey
Design Optimization
- Free DFM report (48h)
- Wall thickness analysis
- Draft angle optimization
- Material selection guidance
Prototype Validation
- 3D printing + CNC options
- Functional testing support
- Dimensional verification
- Iterative refinement
Mold Development
- Toyota-style mold flow analysis
- Reduced sampling iterations
- Gate location optimization
- Cooling system design
Mass Production
- IQC/OQC data tracking
- SPC process control
- Lot traceability
- Just-in-time delivery options
Cost Comparison Case Study
| Manufacturing Method | Initial Tooling Cost | Unit Cost (1-50 pcs) | Unit Cost (1,000 pcs) | Unit Cost (10,000 pcs) | Lead Time |
|---|---|---|---|---|---|
| 3D Printing (SLS) | $0 | $42.80 | $38.50 | $36.20 | 1-3 days |
| CNC Machining | $0 | $78.60 | $18.40 | $16.90 | 1-2 weeks |
| Injection Molding | $8,500 | $170.00* | $8.50 | $2.30 | 3-5 weeks |
* Includes amortized tooling cost. Highlighted cells indicate most cost-effective option at each volume range.
Ready to Transform Your Plastic Parts Production?
From prototype to production, we'll help you choose the right process, material, and approach for your unique requirements.
