Plastics Performance Matrix
Compare key properties across our comprehensive range of engineering plastics to find the perfect match for your application requirements.
| Material | Popularity | Price | Key Metrics | Core Advantages | Common Industries |
|---|---|---|---|---|---|
| PC (Polycarbonate) |
|
Optical clarity, impact resistance | Automotive, Electronics, Medical, Aerospace, Consumer Goods, Optical, Building & Construction, Packaging, Sports Equipment | ||
| PE (Polycarbonate) |
|
Chemical resistance, flexibility | Packaging, Consumer Products, Chemical Storage, Agriculture, Construction | ||
| PA (Polyamide/Nylon) |
|
Mechanical strength, wear resistance | Automotive, Industrial, Consumer Products, Electronics, Machinery | ||
| PMMA (Acrylic) |
|
Optical clarity, weather resistance | Lighting, Displays, Architecture, Automotive, Medical | ||
| PTFE (Polytetrafluoroethylene/Teflon) |
|
Chemical inertness, low friction | Chemical Processing, Medical, Food Processing, Electronics, Aerospace | ||
| PET (polyethylene terephthalate) |
|
Barrier properties, recyclability | Packaging, Beverage Containers, Textiles, Industrial Fibers | ||
| ABS (Acrylonitrile Butadiene Styrene) |
|
Cost-effective, good aesthetics | Consumer Products, Automotive, Electronics, Toys, Appliances, Power Tools, Furniture, Telecommunications, Industrial Equipment | ||
| PVC (Polyvinyl Chloride) |
|
Chemical resistance, flame retardant | Construction, Medical, Piping, Chemical Processing, Water Treatment, Agriculture, Electrical, Window Profiles, Floor Coverings | ||
| POM (Polyoxymethylene/Acetal) |
|
Low friction, dimensional stability | Automotive, Consumer Products, Industrial, Bearings, Gears, Conveyor Systems, Precision Parts, Watch Components, Musical Instruments | ||
| PEEK (Polyether Ether Ketone) |
|
Extreme temperature resistance, biocompatibility | Aerospace, Medical, Oil & Gas, Semiconductor, Nuclear Power, Defense, Laboratory Equipment, High-Performance Engines, Surgical Instruments |
Dashboard Panel
Material: ABS+PC
Industry: Automotive
UV-resistant, high impact strength, excellent surface finish
Spinal Fusion Cage
Material: PEEK
Industry: Medical
Biocompatible, radiolucent, bone-like modulus
Chemical Process Valve
Material: PTFE
Industry: Chemical Processing
Superior chemical resistance, self-lubricating
Precision Gears
Material: POM
Industry: Industrial Machinery
Low friction, high dimensional stability
LED Light Housing
Material: PC
Industry: Lighting
High transparency, UV stable, flame retardant
Water Treatment System
Material: PVC
Industry: Water Treatment
Chemical resistant, cost-effective, easy installation
Aircraft Interior Panel
Material: PEEK+Carbon Fiber
Industry: Aerospace
FST compliant, lightweight, high strength
Electronics Enclosure
Material: ABS
Industry: Electronics
EMI shielding, aesthetically pleasing, durable
Self-Lubricating Bearing
Material: POM
Industry: Industrial Equipment
Wear resistant, low noise, maintenance-free
Safety Goggles
Material: PC
Industry: Safety Equipment
Impact resistant, optical clarity, comfortable
Semiconductor Carrier
Material: PEEK
Industry: Semiconductor
High purity, temperature resistant, ESD safe
Window Profile System
Material: PVC
Industry: Construction
Weather resistant, thermal insulating, low maintenance
Medical Grade Materials
Our biocompatible plastics meet the most stringent medical standards, with full compliance documentation and specialized formulations.
Compliance Traffic Light System
| Certification | PEEK | PC | PEI | PTFE |
|---|---|---|---|---|
| ISO 10993-5 Cytotoxicity | ✅ | ❌ | ✅ | ✅ |
| USP Class VI | ✅ | ❌ | ✅ | ✅ |
| Gamma Ray Sterilization | ✅ | ❌ | ✅ | ❌ |
| FDA 510(k) Eligible | ✅ | ❌ | ✅ | ✅ |
Neurosurgical Guide (PEEK + Carbon Fiber)
- MRI Compatible (Artifact-Free Imaging)
- Radiolucent with Strategic Markers
- Modulus Similar to Cortical Bone
- Autoclavable for 200+ Cycles
Disposable Endoscope Housing (Transparent PEI)
- High-Pressure Steam Sterilizable
- Optical Clarity with Amber Tint
- Chemical Resistant to Disinfectants
- ISO 10993-1 Compliant
Medical Compliance Documentation
Our materials are backed by comprehensive testing and documentation to support your regulatory submissions:
Biocompatibility Reports
ISO 10993 Test Data
Leachables Analysis
GCMS Testing Results
Sterilization Validation
Multiple Methods
Regulatory Support
FDA/CE Documentation
Processing Solution Matcher
Find the optimal manufacturing process for your specific material and design requirements.
Recommended Solution
Micro-Foam Injection Molding
Optimal for thin-walled parts (<1mm) to reduce sink marks and warpage.
Tool Design
H13 steel with conformal cooling channels for optimal cycle time.
Process Parameters
Mold temp: 60-80°C, Injection pressure: 80-100 MPa
Processing Method Comparison
Injection Molding
- ✓ High volume production
- ✓ Complex geometries
- ✗ High tooling cost
- ✗ Long lead time
SLS 3D Printing
- ✓ Low volume production
- ✓ No tooling required
- ✗ Limited material options
- ✗ Surface finish issues
CNC Machining
- ✓ High precision
- ✓ Wide material selection
- ✗ Limited geometries
- ✗ Higher per-part cost
Industry Battle-Tested Solutions
Real-world applications where our engineering plastics outperformed conventional solutions.
Aggressive Chemical Processing Line
Competitor Solution: Exotic metal alloys (high cost, frequent replacement)
Our Solution: Modified PTFE with proprietary filler package for 98% sulfuric acid service
Technical Details
- Material: Modified PTFE with carbon/graphite/glass microsphere fillers
- Manufacturing: Compression molding with controlled cooling cycle
- Testing: 10,000-hour immersion testing at elevated temperatures
- Installation: Custom-designed flange system with PTFE envelope gaskets
Service Life
3x longer than metal alloys
Total Cost Reduction
62% over 5-year lifecycle
Maintenance Downtime
Reduced by 78%
Industrial Robotics Components
Competitor Solution: Standard POM gears (wear issues, noise problems)
Our Solution: POM with PTFE microspheres and optimized tooth geometry
Technical Details
- Material: Custom POM blend with 15% PTFE microspheres
- Manufacturing: Precision injection molding with in-mold sensors
- Testing: 1 million cycle durability test at max load
- Innovation: Patented tooth profile for reduced friction
Wear Resistance
Improved by 45%
Noise Reduction
-12dB vs standard
Energy Efficiency
8% power savings
Online Cost Calculator
Enter your part specifications to receive an instant cost estimate for your engineering plastic components.
Estimated Cost
$0.00This estimate includes material cost, tooling amortization, and processing. Contact us for a detailed quote.
Chemical Resistance Charts
Download our comprehensive chemical compatibility guides organized by medium.
Download PDFMedical Compliance Whitepaper
Complete guide to FDA/CE approval pathways for plastic medical devices.
Download Whitepaper72-Hour Rush Sampling
Need prototypes fast? Our expedited service guarantees delivery within 72 hours for injection molded parts.
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