Full-Service Fabrication

From Raw Material to Finished Product – Full-Service Fabrication

Integrated laser cutting + sheet metal bending + welding + assembly, reducing cross-factory coordination costs by 30%.

±0.1mm laser cutting precision

Max dimensions: 3m×1.5m (customizable)

Welding pass rate: 99.2% (X-ray tested)

Our Integrated Service Matrix

Laser Cutting

  • Materials: Stainless steel/aluminum/carbon steel (0.5-20mm)
  • Equipment: TRUMPF TruLaser 5000 series (with auto loading/unloading)

Precision cutting with ±0.1mm tolerance across all materials

Sheet Metal Bending

  • Capability: ±0.5° angle tolerance, max pressure 300 tons
  • Special process: CNC bending + manual fine-tuning dual mode

AI-assisted bending path simulation with 95% first-piece accuracy

Welding

  • Types: TIG/MIG/laser welding/spot welding
  • Key control: Deformation <0.3mm/m (fixture optimization)

Pre-deformation compensation algorithm + local heat treatment

Assembly

  • Scope: Mechanical fastening/adhesive/riveting/threaded assembly
  • Quality control: Torque testing + full functional test records

Integrated welding-assembly line (48-hour cycle reduction)

Single-Factory Completion

Eliminates tolerance accumulation from multi-factory collaboration

Shared Engineering Files

BOM/drawings/process cards synchronized in cloud

48-Hour DFM Report

Complete design for manufacturing analysis within 48 hours

Industry Solutions

Industrial Equipment

Challenge:

Severe deformation in large frame welding

Our Solution:

Pre-deformation compensation algorithm + local heat treatment, improving flatness by 60%

Cost reduction: $18/unit

New Energy

Challenge:

Insufficient air tightness in battery tray assembly

Our Solution:

Laser welding + helium leak detection, leakage rate <0.5cc/min

Warranty claims reduced by 87%

Medical

Challenge:

Scratches on stainless steel cavity surfaces

Our Solution:

Non-contact vacuum forming packaging + scratch-free bending dies

Rejection rate decreased from 8.3% to 0.4%

Our Technical Advantages

Process Conventional Suppliers Our Enhanced Solution
Laser Cutting
Manual deburring required after cutting
Integrated laser + deburring machine (ready-to-use delivery)
Bending
Relies on operator experience
AI-simulated bending path (95% first-piece accuracy)
Welding & Assembly
Welding and assembly performed separately
Welding-assembly production line (48-hour cycle reduction)
Quality Control
Manual inspection with sampling
3D optical scanning for 100% inspection with digital records

Production Capacity Calculator

Equipment & Certifications

TRUMPF TruLaser 5030 fiber

  • Power: 8kW Fiber Laser
  • LiftMaster loading system

AMADA HG 2204

  • AMNC 3i Control System
  • Pressure: 220 tons

FANUC ARC Mate 100iD/8L

  • 8kg payload capacity
  • R-30iB Plus controller

ZEISS CONTURA G2

  • Accuracy: 1.9+L/300μm
  • CALYPSO software

Our Certifications

ISO 9001:2015

Quality Management System

AWS D1.1

Structural Welding Certification

Aerospace Supply Chain

Approved Vendor Status

ISO 14001:2015

Environmental Management

Ready to Streamline Your Fabrication Process?

Get a complete DFM report within 48 hours and start reducing your supply chain complexity today.

North American clients: Expedited 15-day shipping available