From Raw Material to Finished Product – Full-Service Fabrication
Integrated laser cutting + sheet metal bending + welding + assembly, reducing cross-factory coordination costs by 30%
±0.1mm laser cutting precision
Max dimensions: 3m×1.5m (customizable)
Welding pass rate: 99.2% (X-ray tested)
Our Integrated Service Matrix
Laser Cutting
- Materials: Stainless steel/aluminum/carbon steel (0.5-20mm)
- Equipment: TRUMPF TruLaser 5000 series (with auto loading/unloading)
Precision cutting with ±0.1mm tolerance across all materials
Sheet Metal Bending
- Capability: ±0.5° angle tolerance, max pressure 300 tons
- Special process: CNC bending + manual fine-tuning dual mode
AI-assisted bending path simulation with 95% first-piece accuracy
Welding
- Types: TIG/MIG/laser welding/spot welding
- Key control: Deformation <0.3mm/m (fixture optimization)
Pre-deformation compensation algorithm + local heat treatment
Assembly
- Scope: Mechanical fastening/adhesive/riveting/threaded assembly
- Quality control: Torque testing + full functional test records
Integrated welding-assembly line (48-hour cycle reduction)
Single-Factory Completion
Eliminates tolerance accumulation from multi-factory collaboration
Shared Engineering Files
BOM/drawings/process cards synchronized in cloud
48-Hour DFM Report
Complete design for manufacturing analysis within 48 hours
Industry Solutions
Industrial Equipment
Challenge:
Severe deformation in large frame welding
Our Solution:
Pre-deformation compensation algorithm + local heat treatment, improving flatness by 60%
Cost reduction: $18/unit
New Energy
Challenge:
Insufficient air tightness in battery tray assembly
Our Solution:
Laser welding + helium leak detection, leakage rate <0.5cc/min
Warranty claims reduced by 87%
Medical
Challenge:
Scratches on stainless steel cavity surfaces
Our Solution:
Non-contact vacuum forming packaging + scratch-free bending dies
Rejection rate decreased from 8.3% to 0.4%
Our Technical Advantages
Production Capacity Calculator
Production Timeline Breakdown
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Processing Parameters
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Equipment & Certifications
TRUMPF TruLaser 5030 fiber
- Power: 8kW Fiber Laser
- LiftMaster loading system
AMADA HG 2204
- AMNC 3i Control System
- Pressure: 220 tons
FANUC ARC Mate 100iD/8L
- 8kg payload capacity
- R-30iB Plus controller
ZEISS CONTURA G2
- Accuracy: 1.9+L/300μm
- CALYPSO software
Our Certifications
ISO 9001:2015
Quality Management System
AWS D1.1
Structural Welding Certification
Aerospace Supply Chain
Approved Vendor Status
ISO 14001:2015
Environmental Management
Ready to Streamline Your Fabrication Process?
Get a complete DFM report within 48 hours and start reducing your supply chain complexity today.
North American clients: Expedited 15-day shipping available
