From Prototype to Mass Production — 487 Missions Accomplished
Aerospace-Grade Quality Control | 72h Emergency Delivery Record | 34% Average Cost Reduction
6 Industrial Solutions That Redefined Possibilities
CNC Machining
Missile Flow Cowl Ultra-Precision Challenge:
- • Required ±0.005mm geometric tolerance & mirror Ra0.2μm finish
- • 7075 aluminum cutting vibration limited tool life to 15 minutes
Our Secret Weapon:
- • Developed liquid nitrogen cooling system (tool tip at -50°C)
- • Custom diamond-coated tools (life extended to 240 minutes)
- • AI vibration suppression algorithm (real-time FFT spectrum feed adjustment)
Breakthrough Results:
- ▼ Defect rate reduced from 36% to 0.8%
- ▼ Unit cost reduced by 62% (tool wear ↓ + scrap recovery)
- ▼ Exceeded NASA standards (X-ray inspection zero defects)
Client Testimonial:
"Other manufacturers said it was impossible... you used mathematical models to challenge ASME standards."
Die Casting
Electric Vehicle Motor Housing Challenge:
- • 3mm wall thickness needed to withstand 20,000psi burst pressure
- • Traditional die casting porosity >5% causing seal failures
Exceptional Solution:
- • Vacuum die casting + local squeeze composite process (0.7% porosity)
- • Mold nano-coating (lifespan from 50,000 to 220,000 cycles)
- • Real-time X-ray monitoring (automatic parameter adjustment per cycle)
Disruptive Outcomes:
- ▸ 18% weight reduction vs. steel solution
- ▸ Passed Volkswagen's 50-cycle freeze-thaw test
- ▸ Production speed of 1 part/90 seconds
Client Feedback:
"Your team delivered what three other suppliers claimed was physically impossible. The weight reduction alone saved us millions in battery costs."
Metal Stamping
Pacemaker Titanium Shell Medical Challenge:
- • Burrs <0.01mm (to prevent vascular damage)
- • Bend angle R corner ±0.05mm consistency
Our Microsurgical Approach:
- • Pioneered magnetorheological polishing module (online deburring)
- • Servo press + vision closed-loop control (CPK≥2.33)
- • Clean room production (Class 1000 level)
Vital Statistics:
- ▼ Obtained FDA Class III device approval (record 27 days)
- ▼ Collaborated with Medtronic to launch world's thinnest pacemaker (3.2mm)
Medical Director Feedback:
"The consistency of your titanium components allowed us to reduce the device profile by 40%, dramatically improving patient comfort and acceptance."
Plastic Parts
200°C-Resistant Drone Battery Compartment Challenge:
- • Nylon 66+30% glass fiber causing weld line strength only 50%
- • Flame retardant precipitation causing silver streaks on surface
Thermonuclear Solution:
- • Ultrasonic mold pretreatment (improved melt temperature uniformity)
- • Developed dynamic packing algorithm (weld line strength reached 92%)
- • Self-developed halogen-free flame retardant masterbatch (UL746C certified)
High-Altitude Results:
- ▸ Hainan hot-humid environment test 6000h no aging
- ▸ Weight reduction effect increased flight time by 23 minutes
Client Testimonial:
"The extended flight time gave us a critical edge in the industrial inspection market. Your material science expertise saved us months of development."
Wire Forming
Robotic Arm Bionic Tendon Spring Challenge:
- • 0.3mm diameter wire requiring 5 million flex cycles
- • Stiffness curve must match human tendon non-linear characteristics
Biohacking Operation:
- • Used shape memory alloy + gradient tempering process
- • Developed six-axis coordinated winding machine (0.001N·m precision)
- • 3D printed test fixtures (iteration speed increased 40x)
Breakthrough Performance:
- ▼ Adopted by MIT Biomechanics Lab as standard component
- ▼ 68% weight reduction vs traditional solution (1.2g→0.38g)
Research Partner Feedback:
"Your team's ability to translate biomechanical requirements into functional components has accelerated our research by years. The performance matches natural tendons with remarkable fidelity."
Composite Manufacturing
Aerospace Composite Panel Challenge:
- • Carbon fiber delamination issues at high temperature cycles
- • Weight requirements demanded 40% reduction from aluminum baseline
Advanced Composite Solution:
- • Developed nano-silica enhanced resin system
- • Implemented variable pressure vacuum infusion process
- • Created digital twin simulation for cure cycle optimization
Performance Results:
- ▸ Achieved 47% weight reduction vs aluminum baseline
- ▸ Survived 1,000 thermal cycles (-60°C to +180°C)
- ▸ Manufacturing time reduced by 65% through automation
Client Testimonial:
"The weight savings translated directly to increased payload capacity. Your team's materials expertise helped us meet certification requirements on the first submission."
