Precision Die Casting Cost Estimator
Calculate accurate cost estimates for your die casting projects based on part specifications, material selection, and production volume. Get instant pricing for both mold development and per-unit costs.
1
Part Dimensions
Recommended wall thickness:
- Aluminum: 0.8 - 5.0 mm
- Zinc: 0.5 - 3.0 mm
2
Material Selection
Material selection impacts:
- Aluminum: Lighter weight, higher melting point, better for larger parts
- Zinc: Better surface finish, tighter tolerances, ideal for small detailed parts
3
Production Details
Volume pricing tiers:
- 100-999 units: Higher per-unit cost
- 1,000-9,999 units: Medium per-unit cost
- 10,000+ units: Lowest per-unit cost
Cost Estimate
Based on your specifications
Cost Breakdown
Includes mold cost, setup fee, and production
Cost Per Unit Trend
Estimated Lead Time
Mold: 15-20 days
Production: 7-10 days
Frequently Asked Questions
How accurate is this cost calculator?
This calculator provides an estimate based on standard industry pricing factors. The final quote may vary based on specific design requirements, material availability, and production scheduling. For highly complex parts or special requirements, we recommend requesting a detailed quotation.
What is included in the mold development cost?
Mold development costs include design optimization, mold base, cavity and core machining, ejector system, cooling channels, and initial sampling. The quoted price covers a standard two-plate mold with standard cooling and ejection systems. Complex designs requiring slides, lifters, or hot runner systems may incur additional costs.
How long does the mold last?
Our aluminum die casting molds typically last for 100,000+ shots, while zinc die casting molds can exceed 500,000 shots. Mold lifespan depends on the material being cast, complexity of the part, and maintenance schedule. We implement a proactive mold maintenance program to maximize tool life and ensure consistent part quality throughout production.
What are the minimum order quantities?
Our minimum order quantities are flexible based on your needs:
- Prototype/Sample Run: 100 units
- Small Production Run: 1,000 units
- Standard Production: 5,000+ units
- High Volume Production: 10,000+ units
For smaller quantities, we may recommend alternative manufacturing methods such as CNC machining for prototypes.
What secondary operations do you offer?
We offer comprehensive secondary operations including:
- CNC machining and drilling
- Threading and tapping
- Surface treatments (anodizing, plating, painting)
- Polishing and texturing
- Heat treatment
- Assembly and quality testing
All secondary operations are performed in-house to ensure quality control and reduce lead times.